The flat die pelletizer is a kind of extrusion machine, and it mainly depends on physical pressing strength to do the works. The common usage of the flat die extrusion granulator is to produce organic fertilizer pellets. But you can also apply it in the livestock feed production, or create some wood pellets with it. You can use the flat die extrusion machine in all scales of aquaculture farms, food and feed processing plants, livestock farms, poultry farms and individual farmers. You can use it independently to deal with small quantities of materials, or you can put it together with other Shunxin fertilizer making machines. By doing this, you can form a large scale production line, which can work with high efficiency. The production line equipment should consist of fertilizer compost machine, crusher, mixer, automatic fertilizer dispenser, pellet polishing machine, rotary drum dryer, cooler, coating machine, packing machine, etc.
What makes Shunxin heavy industry machinery your reliable flat die pelletizer supplier?
There are flat die pellet machine of many brands. But still we possess the top technoloqy to provide you with the best flat die pellet mill parts. Here are the reasons why.
- Shunxin heavy industry machinery has thirty years of experiences in designing and manufacturing fertilizer making machine.
- Our technique is advancing with each passing day, we can provide you with a wide range of flat-die granulating machines, which manufactured with the latest durable materials.
- We can process the perforated mould to meet your specific demands, make the size and shape of the holes suitable to do your granulation work.
- Our work procedures are thorough. We will make sure you get what you ordered even if you are in the distant countries and cities, Brasil or Indonesia alike.
- Order now, and you will get a discount, contact us for more flat die pellet mill price details.
Facts speak louder than words. You can come to try our machines yourselves, and you will know our equipment is truly practical and reliable.
How does the flat die pelletizer perform as a fertilizer granulator?
The flat die pelletizer can process different kinds of animal manures into organic fertilizer pellets. So you can also call it the manure pellet mill. The raw materials need to be fermented(by using Shunxin compost machines) and crushed(by using Shunxin fertilizer crusher) first. But no drying process needed, our machines can work with raw materials. The products are smooth and condensed, with 100% organic content and low moisture ratio. You can easily store them. If you use different moulds to do the work, you can get different sizes and shapes of pellets. The organic fertilizer flat die pellet mill can deal with many kinds of materials, such as chicken manures, cow dung, horse dung, pig dung, green manures, crop straws, stalks, bean dregs, vinasse, humus soils, coal powder, active carbon, bentonite, municipal wastes, household wastes and so on. They are easy to get and fairly cheap.
Is Shunxin flat die pelletizer suitable to produce livestock feed?
We can actually produce feed pellets for farm animals with flat mold granulator. You can change the mold of the flat die pelleting machine with different sizes and shapes of holes, it will result different pellet products which can fit for your livestock. Like rabbits, chickens, ducks, geese, pigs, cows, fish, other aquatic animals, and so on. The machine works with only physical changes involved, it keeps the nutrients in the materials intact. With the high pressure process, the starches in the materials have been gelatinized, proteins clotted and denatured. All of these changes have improved the nutritional value of the pellets, animals will digest them more easily. You can also add some medicines during the granulation. The feed pellets produced this way can be cures for your animals. As for the storage, the feed granules is of low water content, so they are easy to store.
Before you start the flat die extrusion pelletizer, make sure to grease the gearbox with hyperbolic gear oil. That will protect the gearbox from wear. If it is the first time you start your machine, we suggest you put some abradants with rich oil into the machine. They will lubricate the holes on the mold, make the following process more smoothly. Now you can add the raw materials into the equipment, they will be tiled on top of the mould. Then the main shaft drives the compression roller to rotate around it. In the meantime, the rollers themselves are spinning in their own shaft.
With the combined forces of the rollers, they will press the materials on the mold, and squeeze them through the holes on the mold to form cylinder sticks. The scrapers under the mold then will cut the sticks up, creating small cylinder shape pellets as products.
How can you maintain Shunxin flat die pelletizers to perfect condition?
We design and manufacture Shunxin flat-die press fertilizer pelletizer with high quality and durability. It can withstand heavy-duty works for a very long time. But if you know how to properly maintain it, the machine will function steadily much longer than you think.
- Make sure there are no hard objects in the raw materials. The high compression with them will wear the rollers and mould very quickly.
- You can disconnect the rollers every week, grease the bearings with high heat resistant oil. That will protect the rollers and prolong their service life.
- During granulation process, don’t let the rollers directly rotate against the mould. You should wait until the raw materials lay on top of the mould.
- Regularly adjust the tensity of the belt, tighten those loosen screws, and check for the leakage of the gearbox. Fix them in time.
- The parts that can be quick worn are the rolling bearings, the mould, the rollers, the shaft, the V-belt and the scrapers. Change them if necessary.
